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18.6.11
A Dictionary of Arts: Yellow Dye.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
YELLOW DYE. (Teinture jaune, Fr.; Gelbfärben, Germ.) Annotto, dyer's broom (Genista tinctoria,) fustic, fustet, Persian or French berries, quercitron bark, saw-wort, (Serratula tinctoria,) turmeric, weld, and willow leaves, are the principal yellow dyes of the vegetable kingdom; chromate of lead, iron-oxyde, nitric acid. (for silk,) sulphuret of antimony, and sulphuret of arsenic, are those of the mineral kingdom. Under these articles, as also under CALICO-PRINTING, DYEING, and MORDANTS, ample instructions will be found for communicating this colour to textile and other fibrous substances. Alumina and oxide of tin are the most approved bases of the above vegetable dyes. A nankin dye may be given with bablah, especially to cotton oiled preparatory to the Turkey red process. See MADDER.
17.6.11
A Dictionary of Arts: Walnut Husks. Wincing-Machine. Xanthine.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
WALNUT HUSKS, or PEELS (Brout des noix, Fr.), are much employed by the French dyers for rooting or giving dun colours.
WINCING-MACHINE, is the English name of the dyer's reel, which he suspends horizontally, by the ends of its iron axis in bearings, over the edge of his vat, so that the line of the axis, being placed over the middle partition in the copper, will permit the piece of cloth which is wound upon the reel to descend alternately into either compartment of the bath, according as it is turned by hand to the right or the left. For an excellent selfacting or mechanical wince, see DYEING.
XANTHINE, is the name given by Kuhlmann to the yellow dyeing matter contained in madder.
16.6.11
A Dictionary of Arts: Woad.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
WOAD (Vouëde, Pastel, Fr., Waid, Germ.; Isatis tinctoria, Linn.), the glastum of the ancient Gauls and Germans, is an herbaceous plant which was formerly much cultivated, as affording a permanent blue dye, but it has been in modern times well nigh superseded by indigo. Pliny says, "A certain plant which resembles plantago, called glastum, is employed by the women and girls in Great Britain for dyeing their bodies all over, when they assist at certain religious ceremonies; they have then the colour of Ethiopians." - Hist. Nat. Cap. xxii. § 2.
When the arts, which had perished with the Roman empire, were revived, in the middle ages, woad began to be generally used for dyeing blue, and became an object of most extensive cultivation in many countries of Europe. The environs of Toulouse and Mirepoix, in Upper Languedoc, produced annually 40,000,000 pounds of the prepared woad, or pastel, of which 200,000 bales were consumed at Bordeaux. Beruni, a rich manufacturer of this drug, became surety for the payment of the ransom of his king, Francis I., then the prisoner of Charles V. in Spain.
The leaves of woad are fermented in heaps, to destroy certain vegetable principles injurious to the beauty of the dye, as also to elaborate the indigoferous matter present, before they are brought into the market; but they should be carefully watched during this process. Whenever the leaves have arrived at maturity, a point judged of very differently in different countries, they are stripped off the plant, a cropping which is repeated as often as they shoot, being three or four times in Germany, and eight or ten times in Italy. The leaves are dried as quickly as possible, but not so much as to become black; and they are ground before they get quite dry. The resulting paste is laid upon a sloping pavement, with gutters for conducting the juice, which exudes into a tank: the heap being tramped from time to time, to promote the discharge of the juice. The woad ferments, swells, and cracks in many places, which fissures must be closed; the whole being occasionally watered. The fermentation is continued for twenty or thirty days, in cold weather; and if the leaves have been gathered dry, as in Italy, for four months. When the fermented heap has become moderately fry, it is ground again, and put up in cakes of from one to three pounds; which are then fully dried, and packed up in bundles for the market. Many dyers subject the pastel to a second fermentation.
1,600 square toises (fathoms) of land afford in two cuttings at least 19,000 pounds of leaves, of which weight four fifths are lost in the fermentation, leaving 3,880 pounds of pastel, in leaves or cakes. When good, it has rather a yellow, or greenish-yellow, than a blue color; it is light, and slightly humid; it gives to paper a pale-green trace; and improves by age, in consequence of an obscure fermentation; for if kept four years, it dyes twice as much as after two years. According to Hellot, 4 pounds of Guatimala indigo produce the same effect as 210 pounds of the pastel of Albi. At Quins, in Piedmont, the dyers estimate that 6 pounds of indigo are equivalent to 300 of pastel; but Chaptal thinks the indigo underrated.
Pastel will dye blue of itself, but it is commonly employed as a fermentative addition to the proper blue vat, as described under INDIGO.
Fresh woad, analyzed by Chevreul, afforded, in 100 parts, 65.4 of juice. After being steeped in water, the remaining mass yielded, on expression, 29.65 of liquid, being in whole, 95.05 parts, leaving 4.95 of ligneous fibre. The juice, by filtration, gave 1.95 of green fecula. 100 parts of fresh woad, when dried, are reduced to 13.76 parts. Alcohol, boiled upon dry woad, deposites, after cooling, indigo in microscopic needles; but these cannot be separated from the vegetable albumine, which retains a greenish-gray color.
15.6.11
A Dictionary of Arts (supplement): White Lead.
(A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice)
Recent improvements in
Arts, Manufactures, and Mines:
Being A supplement to his Dictionary
by Andrew Ure, M. D.,
F.R.S. N.G.S. M.A.S. LOND.; M. ACAD. N.S. PHILAD.; S. PH. SOC.N. GERM. HANOV.; MUHL. ETC., ETC.
Illustrated with one hundred and ninety engravings.
New York: D. Appleton & Company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
WHITE LEAD. Mr. Thomas Richardson of Newcastle, one of the most distinguished chemists of Liebig's school, obtained a patent in December, 1839, for a preparation of sulphate of lead, applicable to some of the purposes to which the carbonate is applied. His plan is to put 56 pounds of flake litharge into a tub, to mix it with one pound of acetic acid (and water) of specific gravity 1.048, and to agitate the mixture till the oxide of lead becomes an acetate. But whenever this change is partially effected, he pours into the tub, through a pipe, sulphuric acid of specific gravity 1.5975, at the rate of about 1 pound per minute, until a sufficient quantity of sulphuric acid has been added to convert all the lead into a sulphate; being about 20 parts of acid to 112 of the litharge. The sulphate is afterward washed and dried in stoves for the market. I have examined the particles of this white lead with a good achromatic microscope, and found them to be semi-crystalline, and semi-transparent, like all the varieties of carbonate precipitated from saline solutions of the metal.
Mr. Leigh, surgeon in Manchester, prepares his patent white lead, by precipitating a carbonate from a solution of the chloride of the metal by means of carbonate of ammonia. On this process, in a commercial point of view, no remarks need be made. In Liebig and Woehler's Annalen for May, 1843, Chr. Link has communicated his investigation of two sorts of lead, prepared in the Dutch way, by the slow action of vinegar and carbonic acid upon metallic lead, under the heat of fermenting horse-dung. The one sort was manufactured by Sprenger, the other by Klagenfurth of Krems. He also examined 3 specimens of the Offenbach white lead. They all agreed in composition; affording 11.29 per cent. of carbonic acid, and 2.23 of water; corresponding to the formula, 2 (Pb0, CO2) + PbO, H2O; that is, in words, 2 atoms of carbonate of lead with 1 atom of oxide and 1 atom of water - in round numbers, thus, 2x134+112+9.
Mulder observed specimens of white lead, of different atomic proportions of carbonate, oxide, and water, from the above, and discovered that the quality improved as the carbonate increased. The white lead by the Dutch process, as made by Messrs. Blackett of Newcastle, is certainly superior as a covering oil pigment to all others. Its particles are amorphous and opaque.
A patent was granted to Mr. Hugh Lee Pattinson in September 1841, for improvements in this manufacture of white lead, &c. This invention consists in dissolving carbonate of magnesia in water impregnated with carbonic acid gas, by acting upon magnesian limestone, or other earthy substances containing magnesia in a soluble form, or upon rough hydrate of magnesia in the mode hereafter described, and in applying this solution to the manufacture of magnesia and its salts, and to the precipitation of carbonate of lead from any of the soluble salts of lead, but particularly the chloride of lead; in which latter case the carbonate of lead, so precipitated, is triturated with a solution of caustic potash or soda, by which a small quantity of chloride of lead contained in it is converted into hydrated oxide of lead, and the whole rendered similar in composition to the best white lead of commerce. The manner in which these improvements are carried into effect is thus described by the patentee: I take magnesian limestone, which is well known to be a mixture of carbonate of lime and carbonate of magnesia, in proportions varying at different localities; and on this account I am careful to procure it from places where the stone is rich in magnesia. This I reduce to powder, and sift it through a sieve of forty or fifty apertures to the linear inch. I then heat it red hot, in an iron retort or reverberatory furnace, for two or three hours, when, the carbonic acid being expelled from the carbonate of magnesia, but not from the carbonate of lime, I withdraw the whole from the retort or furnace, and suffer it to cool. The magnesia contained in the limestone is now soluble in water impregnated with carbonic acid gas, and to dissolve it I proceed as follows: I am provided with an iron cylinder, lined with lead, which may be of any convenient size, say 4 feet long by 2½ feet in diameter; it is furnished with a safety-valve and an agitator, which latter may be an axis in the centre of the cylinder, with arms reaching nearly to the circumference, all made of iron and covered with lead. The cylinder is placed horizontally, and one extremity of this axis is supported within it by a proper carriage, the other extremity being prolonged, and passing through a stuffing-box at the other end of the cylinder, so that the agitator may be turned round by applying manual or other power to its projecting end. A pipe, leading from a force-pump, is connected with the under side of the cylinder, through which carbonic acid gas may be forced from a gasometer in communication with the pump, and a mercurial gauge is attached, to show at all times the amount of pressure within the cylinder, independently of the safety-valve. Into a cylinder of the size given I introduce from 100 to 120 lbs. of the calcined limestone, with a quantity of pure water, nearly filling the cylinder; I then pump in carbonic acid gas, constantly turning the agitator, and forcing in more and more gas, till absorption ceases, under a pressure of five atmospheres. I suffer it to stand in this condition three or four hours, and then run off the contents of the cylinder into a cistern, and allow it to settle. The clear liquor is now a solution of carbonate of magnesia in water impregnated with carbonic acid gas, or, as I shall hereafter call it, a solution of bicarbonate of magnesia, having a specific gravity of about 1.028, and containing about 1,600 grains of carbonate of magnesia to the imperial gallon.
I consider it the best mode of obtaining a solution of bicarbonate of magnesia from magnesian limestone, to operate upon the limestone after being calcined at a red heat in the way described; but the process may be varied by using in the cylinder the mixed hydrates of lime and magnesia, obtained by completely burning magnesian limestone in a kiln, as commonly practised, and slaking it with water in the usual manner; or, to lessen the expenditure of carbonic acid gas, the mixed hydrates may be exposed to the air a few weeks till the lime has become less caustic by the absorption of carbonic acid from the atmosphere. Or the mixed hydrates may be treated with water, as practised by some manufacturers of Epsom salts, till the lime is wholly or principally removed; after which the residual rough hydrate of magnesia may be acted upon in the cylinder, as described; or hydrate of magnesia may be prepared for solution in the cylinder, by dissolving magnesian limestone in hydrochloric acid, and treating the solution, or a solution of chloride of magnesium, obtained from sea-water by salt-makers in the form of bittern, with its equivalent quantity of hydrate of lime, or of the mixed hydrates of lime and magnesia, obtained by completely burning magnesian limestone, and slaking it as above. When I use this solution of bicarbonate of magnesia for this purpose of preparing magnesia and its salts, I evaporate it to dryness, by which a pure carbonate of magnesia is at once obtained, without the necessity of using a carbonated alkali, as in the old process; and from this I prepare pure magnesia by calcination in the usual manner; or, instead of boiling to dryness, I merely heat the solution for some time to the boiling point, by which the excess of carbonic acid is partly driven off, and pure carbonate of magnesia is precipitated, which may then be collected, and dried in the same way as if precipitated by a carbonated alkali. If I require sulphate of magnesia, I neutralize the solution of bicarbonate of magnesia with sulphuric acid, boil down, and crystallize; or I mix the solution with its equivalent quantity of sulphate of iron, dissolved in water, heated to the boiling point, and then suffer the precipitated carbonate of iron to subside; after which I decant the clear solution of sulphate of magnesia, boil down, and crystallize as before. When using this solution of bicarbonate of magnesia for the purpose of preparing carbonate of lead, I make a saturated solution of chloride of lead in water, which, at the temperature of 50° or 60%deg; Fahr., has a specific gravity of about 1.008, and consists of 1 part of chloride of lead dissolved in 126 parts of water. I then mix the two solutions together, when carbonate of lead is immediately precipitated; but in this operation I find it necessary to use certain precautions, otherwise a considerable quantity of chloride of lead is carried down along with the carbonate. These precautions are, first, to use an excess of the solution of magnesia, and secondly, to mix the two solutions together as rapidly as possible. As to the first, when using a magnesian solution, containing 1,600 grs. of carbonate of magnesia per imperial gallon, with a solution of chloride of lead saturated at 55° or 60° Fahr., 1 measure of the former to 8½ of the latter is a proper proportion; in which case there is an excess of carbonate of magnesia employed, amounting to about an eight of the total quantity contained in the solution. When either one or both the solutions vary in strength, the proportions in which they are to be mixed must be determined by preliminary trials. It is not, however, necessary to be very exact, provided there is always an excess of carbonate of magnesia amounting to from one eighth to one twelfth of the total quantity employed. If the excess is greater than one eight so injury will result except the unnecessary expenditure of the magnesian solution. As to the second precaution, of mixing the two solutions rapidly together, it may be accomplished variously; but I have found it a good method to run them in two streams, properly regulated in quantity, into a small cistern in which they are to be rapidly blended together by brisk stirring, before passing out, through a hole in the bottom, to a large cistern or tank, where the precipitate finally settles. The precipitate thus obtained is to be collected, washed and dried in the usual manner. It is a carbonate of lead, very nearly pure, and suitable for most purposes; but it always contains a small portion of chloride of lead, seldom less than from 1 to 2 per cent., the presence of which, even in so small quantity, is somewhat injurious to the colour and body of the white lead. I decompose this chloride, and convert it into a hydrated oxide of lead by grinding the dry precipitate with a solution of caustic alkali, in a mill similar to the ordinary mill used in grinding white lead with oil, adding just so much of the ley as may be required to convert the precipitate into a soft paste. I allow this paste to lie a few days, after which, the chloride of lead being entirely, or almost entirely decomposed, I wash out the alkaline chloride formed by the reaction, and obtain a white lead, similar in composition to the best white lead of commerce. I prepare the caustic alkaline ley by boiling together, in a leaden vessel, for an hour or two, 1 part by weight of dry and recently-slaked lime, 2 parts of crystallized carbonate of soda (which, being cheaper than carbonate of potash, I prefer) and 8 parts of water. The clear and colorless caustic lie, obtained after subsidence, will have a specific gravity of about 1.090, and, when drawn off from the rediment, must be kept in a close vessel for use.
A Dictionary of Arts: White Lead.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
WHITE LEAD, carbonate of lead, or Ceruse. (Blanc de plomb, Fr.; Bleiweiss, Germ.) This preparation is the only one in general use for painting wood and the plaster walls of apartments white. It mixes well with oil, without having its bright colour impaired, spreads easily under the brush, and gives a uniform coat to wood, stone, metal, &c. It is employed either alone, or with other pigments, to serve as their basis, and to give them body. This article has been long manufactured with much success at Klagenfurth in Carinthia, and its mode of preparation has been lately described with precision by Marcel de Serres. The great white-lead establishments at Krems, whence, though incorrectly, the terms white of Kremnitz became current on the continent, have been abandoned.
1. The lead comes from Bleyberg; it is very pure, and particularly free from contamination with iron, a point essential to the beauty of its factitious carbonate. It is melted in ordinary pots of cast iron, and cast into sheets of varying thickness, according to the pleasure of the manufacturer. These sheets are made by pouring the melted lead upon an iron plate placed over the boiler; and whenever the surface of the metal begins to consolidate, the plate is slightly sloped to one side, so as to run off the still liquid metal, and leave a lead sheet of the desired thinness. It is then lifted off like a sheet of paper; and as the iron plate is cooled in water, several hundred weights of lead can be readily cast in a day. In certain white-lead works these sheets are one twenty-fourth of an inch thick; in others, half that quantity; in some, one of these sheets takes up the whole width of the conversion-box; in others, four sheets are employed. It is of consequence not to smooth down the faces of the leaden sheets; because a rough surface presents more points of contact, and is more readily attacked by acid vapors, than a polished one.
2. These plates are now placed so as to expose and extensive surface to the acid fumes, by folding each other over a square slip of wood. Being suspended by their middle, like a sheet of paper, they are arranged in wooden boxes, from 4½ to 5 feet long, 12 to 14 inches broad, and from 9 to 11 inches deep. The boxes are very substantially constructed; their joints being mortised; and whatever nails are used being carefully covered. Their bottom is made tight with a coat of pitch about an inch thick. The mouths of the boxes are luted over with paper, in the works where fermenting horse-dung is employed as the means of procuring heat, to prevent the sulphureted and phosphuretted hydrogen from injuring the purity of the white lead. In Carinthia it was formerly the practice, as also in Holland, to form the lead sheets into spiral rolls, and to place them so coiled up in the chests; but this plan is not to be recommended, because these rolls present obviously less surface to the action of the vapors, are apt to fall down into the liquid at the bottom, and thus to impair the whiteness of the lead. The lower edges of the sheets are suspended about two inches and a half from the bottom of the box; and they must not touch either one another or its sides, for dear of obstructing the vapors in the first case, or of injuring the colour in the second. Before introducing the lead, a peculiar acid liquor is put into the box, which differs in different works. In some, the proportions are four quarts of vinegar, with four quarts of wine-lees; and in others, a mixture is made of twenty pounds of wine-lees, with eight and a half pounds of vinegar, and a pound of carbonate of potash. It is evident that in the manufactories where no carbonate of potash is employed in the mixture, and no dung for heating the boxes, it is not necessary to lute them.
3. The mixture being poured into the boxes, and the sheets of lead suspended within them, they are carried into a stove-room, to receive the requisite heat for raising round the lead the corrosive vapors, and thus converting it into carbonate. This apartment is heated generally by stoves, is about 9 feet high, 30 feet long, and 24 feet wide, or of such a size as to receive about 90 boxes. It has only one door.
The heat should never be raised above 86° Fahr.; and it is usually kept up for fifteen days, in which time the operation is, for the most part, completed. If the heat be too high, and the vapors too copious, the carbonic acid escapes in a great measure, and the metallic lead, less acted upon, affords a much smaller product.
When the process is well managed, as much carbonate of lead is obtained, as there was employed of metal; or, for 300 pounds of lead, 300 of ceruse are procured, besides a certain quantity of metal after the crusts are removed, which is returned to the melting-pot. The mixture introduced into the boxes serves only once; and if carbonate of potash has been used, the residuary matter is sold to the hatters.
4. When the preceding operation is supposed to be complete, the sheets, being removed from the boxes, are found to have grown a quarter of an inch thick, though previously not above a twelfth of that thickness. A few pretty large crystals of acetate of lead are sometimes observed on their edges. The plates are now shaken smartly, to cause the crust of carbonate of lead formed on their surfaces to fall off. This carbonate is put into large cisterns, and washed very clean. The cistern is of wood, most commonly of a square shape, and divided into from seven to nine compartments. These are of equal capacity, but unequal height, so that the liquid may be made to overflow from one to the other. Thereby, if the first chest is too full, it decants its excess into the second, and so on in succession. SEE RINSING MACHINE.
The water poured into the first chest passes successively into the others, a slight agitation being meanwhile kept up, and there deposites the white lead diffused in it proportionally, so that the deposite of the last compartment is the finest and lightest. After this washing, the white lead receives another, in large vats, where it is always kept under water. It is lastly lifted out in the state of a liquid paste, with wooden spoons, and laid on drying-tables to prepare it for the market.
The white lead of the last compartment is of the first quality, and is called on the continent silver white. It is employed in fine painting.
When white lead is mixed in equal quantities with ground sulphate of barytes, it is known in France and Germany by the name of Venice white. Another quality, adulterated with double its weight of sulphate of barytes, is styled Hamburg white; and a fourth, having three parts of sulphate to one of white lead, gets the name of Dutch white. When the sulphate of barytes is very white, like that of the Tyrol, these mixtures are reckoned preferable for certain kinds of painting, as the barytes communicates opacity to the color, and protects the lead from being speedily darkened by sulphureous smoke or vapors.
The high reputation of the white lead of Krems was by no means due to the barytes, for the first and whitest quality was mere carbonate of lead. The freedom from silver or the lead of Villach, a very rare circumstance, is one cause of the superiority of its carbonate; as well as the skilful and laborious manner in which it is washed, and separated from any adhering particle of metal or sulphuret.
In England, lead is converted into carbonate in the following way: - The metal is cast into the form of a net-work grating, in moulds about fifteen inches long, and four or five broad. Several rows of these are placed over cylindrical glazed earthen pots, about four or five inches in diameter, containing some treacle-vinegar, which are then covered with straw; above these pots another range is piled, and so in succession, to a convenient height. The whole are imbedded in spent bark from the tan-pit, brought into a fermenting state by being mixed with some bark used in a previous process. The pots are left undisturbed under the influence of a fermenting temperature for eight or nine weeks. In the course of this time the lead gratings become, generally speaking, converted through-out into a solid carbonate, which when removed is levigated in a proper mill, and elutriated with abundance of pure water. The plan of inserting coils of sheet lead into earthenware pipkins containing vinegar, and imbedding the pile of pipkins in fermenting horsedung and litter, is now little used; because the coil is not uniformly acted on by the acid vapors, and the sulphureted hydrogen evolved from the dung is apt to darken the white lead.
In the above processes, the conversion of lead into carbonate seems to be effected by keeping the metal immersed in a warm, humid atmosphere, loaded with carbonic and acetic acids; and hence a pure vinegar does not answer well; but one which is susceptible, by its spontaneous decomposition in these circumstances, of yielding carbonic acid. Such are tartar, wine-lees, molasses, &c.
Another process has lately been practised to a considerable extent in France, though it does not afford a white lead equal in body and opacity to the products of the preceding operations. M. Thenard first established the principle, and MM. Brechoz and Leseur contrived the arrangements of this new method, which was subsequently executed on a great scale by MM. Roard and Brechoz.
A subacetate of lead is formed by digesting a cold solution of uncrystallized acetate, over litharge, with frequent agitation. It is said that 65 pounds of purified pyroligneous acid, of specific gravity 1.056, require, for making a neutral acetate, 58 pounds of litharge; and hence, to form the subacetate, three times that quantity of base, or 174 pounds, must be used. The compound is diluted with water as soon as it is formed, and being decanted off quite limpid, is exposed to a current of carbonic acid gas, which, uniting with the two extra proportions of oxide of lead in the subacetate, precipitates them in the form of a white carbonate, while the liquid becomes a faintly acidulous acetate. The carbonic acid may be extricated from chalk, or other compounds, or generated by combustion of charcoal, as at Clichy; but in the latter case, it must be transmitted through a solution of acetate of lead before being admitted into the subacetate, to deprive it of any particles of sulphureted hydrogen. When the precipitation of the carbonate of lead is completed, and well settled down, the supernatant acetate is decanted off, and made to act on another dose of litharge. The deposite being first rinsed with a little water, this washing is added to the acetate; after which the white lead is thoroughly elutriated. This repetition of the process may be indefinitely made; but there is always a small loss of acetate, which must be repaired, either directly or by adding some vinegar.
In order to obtain the finest white lead by the process with earthen pots containing vinegar buried in fermenting tan, and covered by a grating of lead, the metal should be so thin as to be entirely convertible into carbonate; for whenever say of it remains, it is apt to give a gray tint to the product; if the temperature of the fermenting mass is less than 90° Fahr., some particles of the metal will resist the action of the vinegar, and degrade the color; and if it exceeds 122°, the white verges into yellow, in consequence of some carbonaceous compound being developed from the principles of the acetic acid. The dung and tan have been generally supposed to act in this process by supplying carbonic acid, the result of their fermentation; but it is now said that this explanation is inexact, because the best white lead can be obtained by the entire exclusion of air from the pots in which the carbonization of the metal is carried on. We are thence led to conclude that the lead is oxidized at the expense of the oxygen of the vinegar, and carbonated by the agency of its oxygen and carbon; the hydrogen of the acid being left to associate itself with the remaining oxygen and carbon; so as to constitute an ethereous compound; thus, supposing the three atoms of oxygen to form, with one of lead and one of carbon, an atom of carbonate, then the remaining three atoms of carbon and three of hydrogen would compose olefiant gas.
It is customary on the continent to mould the white lead into conical loaves, before sending them into the market. This is done by stuffing well-drained white lead into unglazed earthen pots, of the requisite size and shape, and drying it to a solid mass, by exposing these pots in stove-rooms. The moulds being now inverted on tables, discharge their contents, which then receive a final desiccation; and are afterwards put up in pale-blue paper, to set off the white colour by contrast. Nothing in all the white-lead process is so injurious as this pot operation; a useless step, fortunately unknown in Great Britain. Neither greasing the skin, nor wearing thick gloves, can protect the operators from the diseases induced by the poisonous action of the white lead; and hence they must be soon sent off to some other department of the work.
It has been supposed that the differences observed between the ceruse of Clichy and the common kinds, depend on the greater compactness of the particles of the latter, produced by their slower aggretation; as also, according to M. Robiquet, on the former containing considerably less carbonic acid. See Infrà.
Mr. Ham proposed, in a patent dated June, 1826, to produce white lead with the aid of the following apparatus. a, a (fig. 1201) are the side-walls of a stove-room, constructed of bricks; b, is the floor of bricks laid in Roman cement; c, c, are the side-plates, between which and the walls, a quantity of refuse tanner's bark, or other suitable vegetable matter, is to be introduced. The same material is to be put also into the lower part at d (upon a false bottom of grating?) The tan should rise to a considerable height, and have a series of strips of sheet lead c, c, c, placed upon it, which are kept apart by blocks or some other convenient means, with a space open at one end of the plates, for the passage of the vapors; but above the upper plates, boards are placed, and the lower part of the chamber, coils of steam-pipe f, f, are laid in different directions to distribute heat; g, is a funnel-pipe, to conduct vinegar into the lower part of the vessel; and h, is a cock to draw it off, when the operation is suspended. The acid vapors raised by the heat, pass up through the spent bark, and on coming into contact with the sheets of lead, corrode them. The quantity of acid liquor should not be in excess; a point to be ascertained by means of the small tube i, at top, which is intended for testing it by the tongue. k, is a tube for inserting a thermometer, to watch the temperature, which should not exceed 170° Fahr. I am not aware of what success has attended this patented arrangement. The heat prescribed is far too great.
A magnificent factory has been recently erected at West Bromwich, near Birmingham, to work a patent lately granted to Messrs. Gossage and Benson, for making white lead by mixing a small quantity of acetate of lead in solution with slightly damped litharge, contained in a long stone through, and passing over the surface of the trough currents of hot carbonic acid, while its contents are powerfully stirred up by a travelling-wheel mechanism. The product is afterwards ground and elutriated, as usual. The carbonic acid gas is produced from the combustion of coke. I am told that 40 tons of excellent white lend are made weekly by these chemico-mechanical operations.
Messrs. Button and Dyer obtained a patent about a year and a half ago, for making white lead by transmitting a current of purified carbonic acid gas, from the combustion of coke, through a mixture of litharge and nitrate of lead, diffused and dissolved in water, which is kept in constant agitation and ebullition by steam introduced through a perforated coil of pipes at the bottom of the tub. The carbonate of lead is formed here upon the principle of Thenard's old process with the subacetate; for the nitrate of lead forms with the litharge a subnitrate, which is forthwith transformed into carbonate and neutral nitrate, b the agency of the carbonic acid gas. I have discovered that all sorts of white lead produced by precipitation from a liquid, are in a semi-crystalline condition; they appear, therefore, semi-transparent, when viewed in the microscope; and do not cover so well as white lead made by the process of vinegar and tan, in which the lead has remained always solid during its transition from the blue to the white state; and hence consists of opaque particles.
A patent was obtained, in December, 1838, by John Baptiste Constantine Torassa, and others, for making white lead by agitating the granulated metal, or shot, in trays or barrels, along with water, and exposing the mixture of lead-dust and water to the air, to be oxidized and carbonated. It is said that upwards of 100,000l. have been expended at Chelsea, by a joint stock company, in a factory constructed for executing the preceding most operose and defective process; which has been, many years ago, tried without success in Germany. I am convinced that the whole of these recent projects for preparing white lead, are inferior in economy, and quality of produce, to the old Dutch process, which may be so arranged as to convert sheets of blue lead thoroughly into the best white lead, within the space of 12 days, at less expense of labor that by any other plan.
White lead, as obtained by precipitation from the acetate, subacetate, and subnitrate, is a true carbonate of the metal, consisting of one prime equivalent of lead 104, one of oxygen 8, and one of carbonic acid 22; whose sum is 134, the atomic weight of the compound; or, of lead, 77.6; oxygen 6; carbonic acid, 16.4; in 100 parts. It has been supposed, by some authors, that the denser and better-covering white lead of Krems and Holland is a kind of subcarbonate, containing only 9 per cent. of carbonic acid; but this view of the subject does not accord with my researches.
14.6.11
A Dictionary of Arts: Weld.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
WELD (Vouëde, Fr.; Wau, Gelbkraut, Germ.), is an annual herbaceous plant, which grows all over Europe, called by botanists Reseda luteola. The stems and the leaves dye yellow; and among the dyes of organic nature, they rank next to the Persian berry for the beauty and fastness of color. The whole plant is cropped when in seed, at which period its dyeing power is greatest; and after being simply dried, is brought into the market.
Chevreul has discovered a yellow colouring principle in weld, which he has called luteoline. It may be sublimed, and thus obtained in long needle-form, transparent, yellow crystals. Luteoline is but sparingly soluble in water; but it nevertheless dyes alumed silk and wool of a fine jonquil color. It is soluble in alcohol and ether; it combines with acids, and especially with bases.
When weld is to be employed in the dye-bath, t should be boiled for three quarters of an hour; after which the exhausted plant is taken out, because it occupies too much room. The decoction is rapidly decomposed in the air, and ought therefore to be made only when it is wanted. It produces, with
Solution of ising-glass - a slight turbidity.
Litmus paper - a faint reddening.
Potash ley - golden yellow tint.
Solution of alum - a faint yellow.
protoxide salts of tin - a rich yellow precipitation.
Acetate of lead - ditto
Salts of copper - a dirty yellow-brown precipitation.
Sulphate of red oxide of iron - a brown, passing into olive.
A lack is made from decoction of weld with alum, precipitated by carbonate of soda or potassa. See YELLOW DYE.
13.6.11
A Dictionary of Arts: Violet Dye.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
VIOLET DYE, is produced by a mixture of red and blue coloring-matters, which are applied in succession. Silk is dyed a fugitive violet with either archil or Brazil wood; but a fine fast violet, first by a crimson with cochineal, without tartar or tin mordant, and after washing, it is dipped in the indigo vat. A finish is sometimes given with archil. A violet is also given to silk, by passing it through a solution of verdigris, then through a bath of logwood, and, lastly, through alum water. A more beautiful violet may be communicated by passing the alumed silk through a bath of Brazil wood, and after washing it in the river, through a bath of archil.
To produce violets on printed calicoes, a dilute acetate of iron is the mordant, and the dye is madder. The mordanted goods should be well dunged.
A good process for dyeing cottons violet, is - first, to gall, with 18 or 20 pounds of nutgalls for every 100 pounds of cotton; second, to pass the stuff, still hot, through a mordant composed of - alum, 10 pounds; iron-liquor, at 1½° B., and sulphate of copper, each 5 or 6 pounds; water, from 24 or 28 gallons; working it well, with alternate steeping, squeezing, airing, dipping, squeezing, and washing; third, to madder, with its own weight of the root; and fourth, to brighten with soap. If soda be used at the end, instead of soap, the colour called prune de monsieur will be produced; and by varying the doses of the ingredients, a variety of violet tints may be given.
The best violets are produced by dyeing yarn or cloth which has been prepared with oil as for the Turkey-red process. See MADDER.
For the violet pruneau, a little nitrate of iron is mixed with the alum mordant, which makes a black; but this is changed into violet pruneau, by a madder bath, followed by a brightening with soap.
12.6.11
A Dictionary of Arts: Vermilion.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
VERMILION, or Cinnabar, is a compound of mercury and sulphur in the proportion of 100 parts of the former to 16 of the latter, which occurs in nature as a common ore of quicksilver, and is prepared by the chemist as a pigment, under the name of Vermilion. It is, properly speaking, a bisulphuret of mercury. This artificial compound being extensively employed, on account of the beauty of its color, in painting, for making red sealing-wax, and other purposes, is the object of an important manufacture. When vermilion is prepared by means of sublimation, it concretes in masses of considerable thickness, concave on one side, convex on the other, or a needle-form texture; brownish-red in the lump, but when reduced to powder, of a lively red color. On exposure to a moderate heat, it evaporates without leaving a residuum, if it be not contaminated with red lead; and at a higher heat, it takes fire, and burns entirely away, with a blue flame.
Holland long kept a monopoly of the manufacture of vermilion, from being alone in possession of the art of giving it a fine flame color. Meanwhile the French chemists examined this product with great care, under an idea that the failure of other nations to rival the Dutch arose from ignorance of its true composition; some, with Berthollet, imagined that it contained a little hydrogen; and others, with Foureroy, believed that the mercury contained in it was oxydeized; but, eventually, Seguin proved that both of these opinions were erroneous; having ascertained, on the one hand, that no hydrogenous matter was given out in the decomposition of cinnabar, and on the other that sulphur and mercury, by combining, were transformed into the red sulphuret in close vessels, without the access of any oxygen whatever. It was likewise supposed that the solution of the problem might be found in the difference of composition between the red and black sulphurets of mercury; and many conjectures were made with this view, the whole of which were refuted by Seguin. He demonstrated, in fact, that a mere change of temperature was sufficient to convert the one sulphuret into the other, without occasioning any variation in the proportion of the two elements. Cinnabar, moderately heated in a glass tube, is convertible into ethiops, which in its turn is changed into cinnabar by exposing the tube to a higher temperature; and thence he was led to conclude that the difference between these two sulphurets was owing principally to the state of the combination of the constituents. It would seem to result, from all these researches, that cinnabar is only an intimate compound of pure sulphur and mercury, in the proportions pointed out by analysis; and it is therefore reasonable to conclude, that in order to make fine vermilion, it should be sufficient to effect the union of its elements at a high enough temperature, and to exclude the influence of all foreign matters; but, notwithstanding these discoveries, the art of making good vermilion is nearly as much a mystery as ever. M. Seguin, indeed, announced in his Memoirs, that he had succeeded in obtaining, in his laboratory, as good a cinnabar as that of Holland, and at a remunerative price, but whatever truth may be in this assertion, or however much the author may have been excited by the love of honor and profit, no manufacture on the great scale sprung up under his auspices. France is still as tributary as ever to foreign nations for this chemical product. At an exposition some years ago, indeed, a sample of good French vermilion was brought forward to prove that the problem was nearly solved; but that is not so completely, may be inferred from the silence on this subject in M. Dupin's report of the last exposition, in 1834, where we see so many chemical trifles honored with eulogiums and medals by the judges of the show. The English vermilion is now most highly prized by the French manufacturers of sealing-wax.
M. Tuckert, apothecary of the Dutch court, published, long ago, in the Annales de Chimie, vol. iv., the best account we yet have of the manufacture of vermilion in Holland; one which has been since verified by M. Payssé, who saw the process practised on the great scale with success.
"The establishment in which I saw, several times, the fabrication of sublimed sulphuret of mercury," says M. Tuckert, "was that of Mr. Brand, at Amsterdam, beyond the gate of Utrecht; it is one of the most considerable in Holland, producing annually, from three furnaces, by means of four workmen, 48,000 pounds of cinnabar, besides other mercurial preparations. The following precess is pursued here: -
"The ethiops is first prepared by mixing together 150 pounds of sulphur, with 1080 pounds of pure mercury, and exposing this mixture to a moderate heat in a flat polished iron pot, one foot deep, and two feet and a half in diameter. It never takes fire, provided the workman understands his business. The black sulphuret, thus prepared, is ground, to facilitate the filling with it of small earthen bottles capable of holding about 24 ounces of water; from 30 to 40 of which bottles are filled beforehand, to be ready when wanted.
"Three great subliming pots or vessels, made of very pure clay and sand, have been previously coated over with a proper lute, and allowed to dry slowly. These pots are set upon three furnaces bound with iron hoops, and they are covered with a kind of iron dome. The furnaces are constructed so that the flame may freely circulate and play upon the pots, over two thirds of their height.
"The subliming vessels having been set in their places, a moderate fire is kindled in the evening, which is gradually augmented till the pots become red. A bottle of the black sulphuret is then poured into the first in the series, next into the second and third, in succession; but eventually, two, three, or even more, bottles may be emptied in at once; this circumstance depends on the stronger or weaker combustion of the sulphuret of mercury thus projected. After its introduction, the flame rises 4 and sometimes 6 feet high; when it has diminished a little, the vessels are covered with a plate of iron, a foot square, and an inch and a half thick, made to fit perfectly close. In this manner, the whole materials which have been prepared are introduced, in the course of 34 hours, into the three pots; being for each pot 360 pounds of mercury, and 50 of sulphur; in all, 410 pounds."
The degree of firing is judged of, from time to time, by lifting off the cover; for if the flame rise several feet above the mouth of the pot, the heat is too great; if it be hardly visible, the heat is too low. The proper criterion being a vigorous flame playing a few inches above the vessel. In the last of the 36 hours' process, the mass should be dexterously stirred up every 15 or 20 minutes, to quicken the sublimation. The subliming pots are then allowed to cool, and broken to pieces in order to collect all the vermilion incrusted within them; and which usually amounts to 400 lbs., being a loss of only 60 on each vessel. The lumps are to be ground along with water between horizontal stones, elutriated, passed through sieves, and dried. It is said that the rich tone of the Chinese vermilion may be imitated by adding to the materials for subliming one per cent- of sulphuret of antimony, and by digesting the ground article first in a solution of sulphuret of potassa, and, finally, in diluted muriatic acid.
The humid process of Kirchoff has of late years been so much improved, as to furnish a vermilion quite equal in brilliancy to the Chinese. The following process has been recommended. Mercury is triturated for several hours with sulphur, in the cold, till a perfect ethiops is formed; potash ley is then added, and the trituration is continued for some time. The mixture is now heated in iron vessels, with constant stirring at first, but afterwards only from time to time. The temperature must be kept up as steadily as possible at 130° Fahr., adding fresh supplies of water as it evaporates. When the mixture which was black, becomes, at the end of some hours, brown-red, the greatest caution is requisite, to prevent the temperature from being raised above 114°, and to preserve the mixture quite liquid, while the compound of sulphur and mercury should always be pulverulent. The colour becomes red, and brightens in its hue, often with surprising rapidity. When the tint is nearly fine, the process should be continued at a gentler heat, during some hours. Finally, the vermilion is to be elutriated, in order to separate any particles of running mercury. The three ingredients should be very pure. The proportion of product varies with that of the constituents, as we see from the following results of experiments, in which 300 parts of mercury were always employed, and from 400 to 450 of water:-
Sulphur. | Potash. | Vermilion obtained.
114 | 75 | 330
115 | 75 | 331
120 | 120 | 321
150 | 152 | 382
120 | 180 | 245
100 | 180 | 244
60 | 180 | 142
The first proportions are therefore the most advantageous; the last, which are those of M. Kirchoff himself, are not so good.
Brunner found that 300 parts of quicksilver, 114 of sulphur, 75 of caustic potassa, and from 400 to 450 of water, form very suitable proportions for the moist process; that the best temperature was 113° F.; and that 122° was the highest limit of heat compatible with the production of a fine color.
The theory of this process is by no means clear. We may suppose that a sulphuret of potassium and mercury is first formed, which is eventually destroyed, in proportion as the oxygen of the air acts upon the sulphuret of potassium itself. there may also be produced some hyposulphite of mercury, which, under the same influence, would be transformed into sulphuret of mercury and sulphate of potash.
Sulphuret of potassium and mercury furnish also vermilion, but it is not beautiful. Red oxide of mercury, calomel, turbith mineral, and the soluble mercury of Hahnemann, treated with the sulphuret of potassium, or the hydrosulphuret of ammonia, are all capable of giving birth to vermilion by the humid way.
The vermilion of commerce is often adulterated with red lead, brickdust, dragon's blood, and realgar. The first two, not being volatile, remain when the vermilion is heated to its subliming point; the third gives a red tincture to alcohol; the fourth exhales its peculiar garlic smell with heat; and when calcined in a crucible with carbonate of soda, and nitre in excess, affords arsenic acid, which may be detected by the usual chemical tests.
A Dictionary of Arts: Verditer, or Bremen Green.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
VERDITER, or BREMEN GREEN. This pigment is a light powder, like magnesia, having a blue or bluish green color. The first is most esteemed. When worked up with oil or glue, it resists the air very well; but when touched with lime, it is easily affected, provided it has not been long and carefully dried. A strong heat deprives it of its lustre, and gives it a brown or blackish-green tint.
The following is, according to M. J. G. Gentele, the process of fabrication in Bremen, Cassel, Eisenach, Minden, &c. -
a. 225 lbs. of sea salt, and 222 lbs. of blue vitriol, both free from iron, are mixed in the dry state, then reduced between mill-stones with water to a thick homogeneous paste.
b. 225 lbs. of plates of old copper are cut by scissors into bits of an inch square, then thrown and agitated in a wooden tub containing two lbs. of sulphuric acid, diluted with a sufficient quantity of water, for the purpose of separating the impurities; they are afterwards washed with pure water in casks made to revolve upon their axes.
c. The bits of copper being placed in oxidation-chests, along with the magma of common salt and blue vitriol previously prepared in strata of half an inch thick, they are left for some time to their mutual reaction. The above chests are made of oaken planks joined without iron nails, and set aside in a cellar, or other place of moderate temperature.
The saline mixture, which is partially converted into sulphate of soda and chloride of copper, absorbs oxygen from the air, whereby the metallic copper passes into a hydrated oxyde, with a rapidity proportioned to the extent of the surfaces exposed to the atmosphere. In order to increase this exposure, during the three months that the process requires, the whole mass must be turned over once every week, with a copper shovel, transferring it into an empty chest alongside, and then back into the former one.
At the end of three months, the corroded copper scales must be picked out, and the saline particles separated from the slimy oxide with the help of as little water as possible.
d. This oxidized schlam, or mud, is filtered, then thrown, by means of a bucket containing 30 pounds, into a tub, where it is carefully divided or comminuted.
e. For every six pailfuls of schlam thus thrown into the large tub, 12 pounds of muriatic acid, at 15° Baumé, are to be added; the mixture is to be stirred, and then left at rest for 24 or 36 hours.
f. Into another tub, called the blue back, there is to be introduced, in like manner, for every six pailfuls of the acidified schlam, 15 similar pailfuls of a solution of colorless clear caustic alkali, at 19° Baumé.
g. When the back (e) has remained long enough at rest, there is to be poured into it a pail of pure water for every pail of schlam.
h. When all is thus prepared, the set of workmen who are to empty the back (e), and those who are to stir (f), must be placed alongside of each. The first set transfer the schlam rapidly into the latter back; where the second set mix and agitate it all the time requisite to convert the mass into a consistent state, and then leave it at rest from 36 to 48 hours.
The whole mass is to be now washed; with which view it is to be stirred about with the affusion of water, allowed to settle, and the supernatant liquor is drawn off, This process is to be repeated till no more traces of potash remain among the blue. The deposite must be the thrown upon a filter, where it is to be kept moist, and exposed freely to the air. The pigment is now squeezed in the filter-bags, cut into bits, and dried in the atmosphere, or at a temperature not exceeding 78° Fahr. It is only after the most complete desiccation that the colour acquires its greatest lustre.
11.6.11
A Dictionary of Arts: Verditer, or Blue Verditer.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
VERDITER, or BLUE VERDITER. This is a precipitate of oxide of copper with lime, made by adding that earth, in its purest state, to the solution of nitrate of copper, obtained in quantities by the refines, in parting gold and silver from copper by nitric acid. The cupreous precipitate must be triturated with lime, after it is nearly dry, to bring out the fine velvety blue color. The process is delicate, and readily misgives in unskilful hands.
The cendres bleues en pâte of the French, though analogous, are in some respects a different preparation. To make it, dissolve sulphate of copper in hot water, in such proportions that the liquid may have density of 1.3. Take 240 pound measures of this solution, and divide it equally into 4 open-headed casks; add to each of these 45 pound measures of a boiling-hot solution of muriate of lime, of specific gravity, 1.317, whereby a double decomposition will ensue; with the formation of muriate of copper and sulphate of lime, which precipitates. It is of consequence to work the materials well together at the moment of mixture, to prevent the precipitate agglomerating in unequal masses. After leaving it to settle for 12 hours, a small quantity of the clear liquor may be examined, to see whether the just proportions of the two salts have been employed, which is done by adding either sulphate of copper or muriate of lime. Should either came much precipitation, some of the other must be poured in till the equivalent decomposition be accomplished; though less harm results from an excess of sulphate of copper than of muriate of lime.
The muriate of copper is to be decanted from the subsided gypsum, which must be drained and washed in a filter; and these blue liquors are to be added to the stronger; and the whole distributed, as before, into 4 casks; composing in all 670 pound measures of a green liquor, of 1.151 specific gravity.
Meanwhile, a magma of lime is to be prepared as follows: - 100 pounds of quicklime are to be mixed up with 300 pounds of water, and the mixture is to be passed through a wire-gauze sieve, to separate the sandy and stony particles, and then to be ground in a proper mill to an impalpable paste. About 70 or 80 pounds of this mixture (the beauty of colour is inversely as the quantity of lime) are to be distributed in equal portions between the four casks, strongly stirring all the time with a wooden spatula. It is then left to settle, and the limpid liquor is tested by ammonia, which ought to occasion only a faint blue tinge; but if the colour be deep blue, more of the lime paste must be added. The precipitate is now to be washed by decantation, employing for this purpose the weak washings of a former operation; and it is lastly to be trained and washed on a cloth filter. The proportions of material prescribed above, furnish from 500 to 540 pounds of green paste.
Before making further use of this paste, the quantity of water present in it must be determined by drying 100 or 200 grains. If it contain 27 per cent. of dry matter, 12 pounds of it may be put into a wooden bucket (and more or less in the ratio of 12 to 27 per cent.) capable of containing 17½ pints; a pound (measure) of the lime paste is then to be rapidly mixed into it; immediately afterwards, a pint and a quarter of a watery solution of the pearlash of commerce, of spec. grav. 1.114, previously prepared; and the whole mixture is to be well stirred, and immediately transferred to a colour-mill. The quicker this is done, the more beautiful is the shade.
On the other hand, two solutions must have been previously made ready, one of sal-ammoniac (4 oz. troy dissolved in 3½ pints of water), and another of sulphate of copper (8 oz. troy dissolved in 3½ pints of water).
When the paste has come entirely through the mill, it is to be quickly put into a jar, and the two preceding solutions are to be simultaneously poured into it; when a cork is to be inserted, and the jar is to be powerfully agitated. The cork must now be secured with a fat lute. At the end of four days this jar and three of its fellows are to be emptied into a large hogshead nearly full of clear water, and stirred well with a paddle. After repose, the supernatant liquid is ran off; when it is filled up again with water, and elutriated several times in succession, till the liquid no longer tinges turmeric paper brown. The deposite may be then drained on a cloth filter. The pigment is sold in the state of a paste; and is used for painting, or printing paper-hangings for the walls of apartments.
The above prescribed proportions furnish the superfine blue paste: for the second quality, one half more quicklime paste is used; and for the third, double of the lime and sal ammoniac; but the mode of preparation is in every case the same.
This paste may be dried into a blue powder, or into crayons for painters, by exposing it on white deals to a very gentle heat in a shady place. This is called cendres bleues en pierre.
10.6.11
A Dictionary of Arts: Verdigris.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
VERDIGRIS. (Vert-de-gris, Fr.; Grünspan, Germ.) The copper used in this manufacture, is formed into round sheets, from 20 to 25 inches diameter, by one twenty-fourth of an inch in thickness. Each sheet is then divided into oblong squares, from 4 to 6 inches in length, by 3 broad; and weighing about 4 ounces. They are separately beaten upon an anvil, to smooth their surfaces, to consolidate the metal, and to free it from scales. The refuse of the grapes, after the extraction of their juice, formerly thrown on to the dunghill, is now preserved for the purpose of making verdigris. It is put loosely into earthen vessels, which are usually 16 inches high, 14 in diameter at the widest part, and about 12 at the mouth. The vessels are then covered with lids, which are surrounded by straw mats. In this situation the materials soon become heated, and exhale an acid odor; the fermentation beginning at the bottom of the cask, and gradually rising till it actuate the whole mass. At the end of two or three days, the manufacturer removes the fermenting materials into other vessels, in order to check the process, lest putrefaction should ensue. The copper plates, if new, are now prepared, by rubbing them over with a linen cloth dipped in a solution of verdigris; and they are laid up alongside of one another dry. If the plates are not subjected to this kind of preparation, they will become black, instead of green, by the first operation. When the plates are ready, and the materials in a fermenting state, on of them is put into the earthen vessel for 24 hours, in order to ascertain whether it be a proper period to proceed to the remaining part of the process. If, at the end of this period, the plate be covered with a uniform green layer, concealing the whole copper, everything is right; but if, on the contrary, liquid drops hang on the surface of the metal, the workmen say the plates are sweating, and conclude that the heat of the fermented mass has been inadequate; on which account another day is allowed to pass before making a similar trial. When the materials are finally found to be ready, the strata are formed in the following manner. The plates are laid on a horizontal wooden grating, fixed in the middle of a vat, on whose bottom a pan full of burning charcoal is placed, which heats them to such a degree, that the women who manage this work are obliged to lay hold of them frequently with a cloth when they lift them out. They are in this state put into earthen vessels, in alternate strata with the fermented materials, the uppermost and undermost layers being composed of the expressed grapes. The vessels are covered with their straw mats, and left at rest. From 30 to 40 pounds of copper are put into one vessel.
At the end of 10, 12, 15, or 20 days the vessels are opened, to ascertain, by the materials having become white, if the operation be completed.
Detached glossy crystals will be perceived on the surface of the plates; in which case the grapes are thrown away, and the plates are placed upright in a corner of the verdigris cellar, one against the other, upon pieces of wood laid on the ground. At the verdigris cellar, one against the other, upon pieces of wood laid on the ground. At the end of two or three days they are moistened by dipping in a vessel of water, after which they are replaced in their former situation, where they remain seven or eight days, and are then subjected to momentary immersion, as before. This alternate moistening and exposure to air is performed six or eight times, at regular intervals of about a week. As these plates are sometimes dipped into damaged wine, the workmen term these immersions, one wine, two wines, &c.
By this treatment, the plates swell, become green, and covered with a stratum of verdigris, which is readily scraped off with a knife. At each operation every vessel yields from five to six pounds of verdigris, in a fresh or humid state; which is sold to wholesale dealers, who dry it for exportation. For this purpose, they knead the paste in wooden troughs, and then transfer it to leather bags, a foot and a half long, and ten inches in diameter. These bagsa are exposed to the sun and air till the verdigris has attained a sufficient degree of hardness. It loses about half its weight in this operation; and it is said to be knife-proof, when this instrument, plunged through the leather bag, cannot penetrate the load of verdigris.
The manufacture of verdigris at Montpellier is altogether domestic. In most wine farm-houses there is a verdigris cellar; and its principal operations are conducted by the females of the family. They consider the forming the strata, and scraping off the verdigris, the most troublesome part. Chaptal says that this mode of making verdigris would admit of some improvements; for example, the acetification requires a warmer temperature, than what usually arises in the earthern vessels; and the plates, when set aside to generate the coat of verdigris, require a different degree of heat and moisture from that requisite for the other operations.
Verdigris is a mixture of the crystallized acetate of copper and the sub-acetate, in varying proportions. According to Vauguelin's researches, there are three compounds of oxide of copper and acetic acid; 1. a subacetate, insoluble in water; 2. a neutral acetate, the solution of which is not altered at common temperatures, but is decomposed by ebullition, becoming peroxyde and superacetate; and, 3. superacetate, which in solution is not decomposed, either at common temperatures or at the boiling point, and which cannot be obtained in crystals, except by slow spontaneous evaporation, in air or in vacuo. The first salt, in the dry state, contains 66.51 of oxyde; the second, 44.44; and the third, 33.34.
Mr. Phillips has given the following analyses of French and English verdigris; Annals of Philosophy, No. 21.-
- | French Verdigris. | English Verdigris.
Acetic acid | - 29.3 | 29.62
Peroxyde of copper | 43.5 | 44.25
Water | 25.2 | 25.51
Impurity | 29 | 0.62
- | 100.0 | 100.00
Distilled verdigris, as it was long erroneously called, is merely a binacetate or superacetate of copper, made by dissolving, in a copper kettle, one part of verdigris in two of distilled vinegar; aiding the mutual action by slight heat and agitation with a wooden spatula. When the liquor has taken its utmost depth of color, it is allowed to settle, and the clear portion is decanted off into well-glazed earthen vessels. Fresh vinegar is poured on the residuum, and if its colour does not become deep enough, more verdigris is added. The clear and saturated solution is then slowly evaporated, in a vessel kept uniformly filled, till it acquires the consistence of sirup, and shows a pellicle on its surface; when it is transferred into glazed earthen pans, called oulas in the country. In each of these dishes, two or three sticks are placed, about a foot long, cleft till within two inches of their upper end, and having these base of the cleft kept asunder by a bit of wood. This kind of pyramid is suspended by its summit in the liquid. All these vessels are transported into crystallizing rooms, moderately heated with a stove, and left in the same state for 15 days, taking care to maintain a uniform temperature. Thus are obtained very fine groups of crystals of acetate of copper, clustered round the wooden rods; on which they are dried, taken off, and sent into the market. They are distinctly romboidal in form, and of a lively deep blue color. Each cluster of crystals weighs from five to six pounds; and, in general, their total weight is equal to about one third of the verdigris employed.
The crystallized binacetate of commerce consists, by my analysis, of - acetic acid, 52; oxide of copper, 39.6; water, 8.4, in 100. I have prepared crystals which contain no water. There is a triple acetate of copper and lime, which resembles distilled verdigris in color. It was manufactured pretty extensively in Scotland some years ago, and fetched a high price, till I published an analysis of it in the Edinburgh Philosophical Journal. It is much inferior, for all uses in the arts, to the proper binacetate.
9.6.11
A Dictionary of Arts: Varnish.
A Dictionary of Arts, Manufactures, and Mines; containing A Clear Exposition of Their Principles and Practice
by Andrew Ure, M. D.;
F. R. S. M. G. S. Lond.: M. Acad. M. S. Philad.; S. PH. DOC. N. GERM. Ranow.; Mulh. Etc. Etc.
Illustrated with nearly fifteen hundred engravings on wood
Eleventh American, From The Last London Edition.
To which is appended, a Supplement of Recent Improvements to The Present Time.
New York: D Appleton & company, 200 Broadway. Philadelphia: George S. Appleton, 148 Chestnut St.
MDCCCXLVII
1847
VARNISH (Vernis, Fr.; Firniss, Germ.), is a solution of resinous matter, which is spread over the surface of any body, in order to give it a shining, transparent, and hard coat, capable of resisting, in a greater or less degree, the influences of air and moisture. Such a coat consists of the resinous parts of the solution, which remain in a thin layer upon the surface, after the liquid solvent has either evaporated away, or has dried up. When large quantities of spirit varnish are to be made, a common still, mounted with its capital and worm, is the vessel employed for containing the materials, and it is placed in a steam or water bath. The capital should be provided with a stuffing-box, through which a stirring-rod may pass down to the bottom of the still, with across-piece at its lower end, and a handle or winch at its top. After heating the bath till the alcohol boils and begins to distil, the heat ought to be lowered, that the solution may continue to proceed in an equable manner, with as little evaporation of spirit as possible. The operation may be supposed to be complete when red can be easily turned round. The varnish must be passed through a silk sieve of proper fineness; then filtered through porous paper, or allowed to clear leisurely in stone jars. The alcohol which has come over should be added to the varnish, if the just proportions of the resins have been introduced at first. The following are reckoned good French recipes for varnishes: -
White spirit varnish. - Sandarach, 250 parts; mastic in tears, 61; elemi resin, 32; turpentine (Venice), 64; alcohol, of 85 percent., 1000 parts by measure.
The turpentine is to be added after the resins are dissolved. This is a brilliant varnish, but not so hard as to bear polishing.
Varnish for the wood lays of Spa. Tender copal, 75 parts; mastic, 12.5; Venice turpentine, 6.5; alcohol, of 95 per cent., 100 parts by measure; water ounces, for example, if the other parts be taken in ounces.
The alcohol must be first made to act upon the copal, with the aid of a little oil of lavender or camphor, if thought fit; and the solution being passed through a linen cloth, the mastic must be introduced. After it is dissolved, the Venice turpentine, previously melted in a water-bath, should be added; the lower the temperature at which these operations are carried on, the more beautiful will the varnish be. This varnish ought to be very white, very drying, and capable of being smoothed with pumice-stone and polished.
Varnish for certain parts of carriages. - Sandarach, 190 parts; pale shellac, 95; resin 125; turpentine, 190; alcohol, at 85 per cent., 1000 parts by measure.
Varnish for cabinet-makers. - Pale shellac, 750 parts; mastic, 64; alcohol, of 90 per cent., 1000 parts by measure. The solution is made in the cold, with the aid of frequent stirring. It is always muddy, and is employed without being filtered.
With the same resins and proof spirit a varnish is made for the bookbinders to do over their morocco leather.
The varnish of Watin, for gilded articles. - Gum lac, in grain, 125 parts; gamboge, 125; dragon's blood, 125; annotto, 125; saffron, 32. Each resin must be dissolved in 1000 parts by measure, of alcohol of 90 per cent.; two separate tinctures must be made with the dragon's blood and annotto, in 1000 parts of such alcohol; and a proper proportion of each should be added to the varnish, according to the shade of golden colour wasted.
For fixing engravings or lithographs upon wood, a varnish called mordant is used in France, which differs from others chiefly in containing more Venice turpentine, to make it sticky; it consists of - sandarach, 250 parts; mastic in tears, 64; rosin, 125; Venice turpentine, 230; alcohol, 1000 parts by measure.
Copal varnish. - Hard copal, 300 parts; drying linseed or nut oil, from 125 to 259 parts; oil of turpentine, 500; these three substances are to be put into three separate vessels; the copal is to be fused by somewhat sudden application of heat; the drying oil is to be heated to a temperature a little under ebullition, and is to be added by small portions at a time to the melted copal. When this combination is made, and the heat a little abated, the essence of turpentine, likewise previously heated, is to be introduced by degrees; some of the volatile oil will be dissipated at first; but more being added, the union will take place. Great care must be taken to prevent the turpentine vapor from catching fire, which might occasion serious accidents to the operator. When the varnish is made, and has cooled down to about the 130th degree of Fahr., it may be strained through a filter, to separate the impurities and undissolved copal.
Almost all varnish-makers think it indispensable to combine the drying oil with the copal, before adding the oil of turpentine; but in this they are mistaken. Boiling oil of turpentine combines very readily with fused copal; and, in some cases, it would probably be preferable to commence the operation with it, adding it in successive small quantities. Indeed, the whitest copal varnish can be made only in this way; for if the drying oil have been heated to nearly its boiling point, it becomes colored, and darkens the varnish.
This varnish improves in clearness by keeping. Its consistence may be varied by varying the proportions of the ingredients, within moderate limits. Good varnish, applied in summer, should become so dry in 24 hours that the dust will not stick to it, nor receive an impression from the fingers. To render it sufficiently dry and hard for polishing, it must be subjected for several days to the heat of a stove.
Milk of wax is a valuable varnish, which may be prepared as follows: - Melt in a porcelain capsule a certain quantity of white wax, and add to it, while in fusion, an equal quantity of spirit of wine, of sp. grav. 0.830; stir the mixture, and pour it upon a large porphyry slab. The granular mass is to be converted into a paste by the muller, with the addition, from time to time, of a little alcohol; and as soon as it appears to be smooth and homogeneous, water is to be introduced in small quantities successively, to the amount of four times the weight of the wax. This emulsion is to be then passed through canvass, in order to separate such particles as may be imperfectly incorporated.
The milk of wax, thus prepared, may be spread with a smooth brush upon the surface of a painting, allowed to dry, and then fused by passing a hot iron (salamander) over its surface. When cold, it is to be rubbed with a linen cloth to bring out the lustre. It is to the unchangeable quality of an encaustic of this nature, that the ancient paintings upon the walls of Herculaneum and Pompeii owe their freshness at the present day.
The most recent practical account of the manufacture of varnishes, is that communicated by Mr. J. Wilson Neil to the Society of Arts, and published in the 49th volume of their "Transactions."
The building or shed wherein varnish is made, ought to be quite detached from any buildings whatever, to avoid accidents by fire. For general purposes, a building about 18 feet by 16 is sufficiently large for manufacturing 4000 gallons and upwards annually, provided there are other convenient buildings for the purpose of holding the utensils, and warehousing the necessary stock.
Procure a copper pan, made like a common washing-copper, which will contain from fifty to eighty gallons, as occasion may require; when wanted, set it upon the boiling furnace, and fill it up with linseed oil within five inches of the brim. Kindle a fire in the furnace underneath, and manage the fire so that the oil shall gradually, but slowly, increase in heat for the first two hours; then increase the heat to a gentle simmer; and if there is any scum on the surface, skim it off with a copper ladle, and put the skimming away. Let the oil boil gently for three hours longer; then introduce, by a little at a time, one quarter of an ounce of the best calcined magnesia for every gallon of oil, occasionally stirring the oil from the bottom. When the magnesia is all in, let the oil boil rather smartly for one hour; it will then be sufficient. Lay a cover over the oil, to keep out the dust while the fire is withdrawn and extinguished by water; next uncover the oil, and leave it till next morning; and then, while it is yet hot, ladle it into the carrying-jack, or let it out through the pipe and cock; carry it away, and deposite it in either a tin or leaden cistern, for wooden vessels will not hold it; let it remain to settle for at least three months. The magnesia will absorb all the acid and mucilage from the oil, and fall to the bottom of the cistern, leaving the oil clear and transparent, and fit for use. Recollect, when the oil is taken out, not to disturb the bottoms, which are only fit for black paint.
General observations and precautions to be observed in making varnishes.
Set on the boiling-pot with 7 gallons of oil; kindle the fire; then lay the fire in the gum-furnace; have as many 8lb. bags of gum-copal all ready weighed, up, as will be wanted; put one 8lb. into the pot, put fire to the furnace, set on the gum-pot; in three minutes (if the fire is brisk) the gum will begin to fuse and give out its gas, steam, and acid; stir and divide the gum, attend to the rising of it, as before directed. Eight pounds of copal take in general from sixteen to twenty minutes in fusing, from the beginning till it gets clear like oil, but the time depends very much on the heat of the fire, and the attention of the operator. During the first twelve minutes, while the gum is fusing, the assistant must look to the oil, and bring it to a smart simmer; for it ought to be neither too hot, nor yet too cold, but in appearance beginning to boil, which he is strictly to observe, and, when ready, to call out, "Bear a hand!" Then immediately both lay hold of a handle of the boiling-pot, lift it right up, so as to clear the plate, carry it out and place it on the ash-bed, the maker instantly returning to the gum-pot, while the assistant puts three copper ladlefuls of oil into the copper pouring-jack, bringing it in and placing it on the iron plate at the back of the gum-pot to keep hot until wanted. When the maker finds the gum is nearly all completely fused, and that it will in a few minutes be ready for the oil, let him call out, "Ready oil!" The assistant is then to lift up the oil-jack with both hands; one under the bottom and the other on the handle, laying the spout over the edge of the pot, and wait until the maker calls out, "Oil!" The assistant is then to pour in the oil as before directed, and the boiling to be continued until the oil and gum before concentrated, and the mixture looks clear on the glass; the gum pot is now to be set upon the brick-stand until the assistant puts three more ladlefuls of hot oil into the pouring-jack, and three more into a spare tin for the third run of gum. There will remain in the boiling-pot still 3½ gallons of oil. Let the maker put his right hand down the handle of the gum-pot near to the side, with his left hand near the end of the handle, and with a firm grip lift the gum-pot, and deliberately lay the edge of the gum-pot over the edge of the boiling-pot until all its contents run into the boiling pot. Let the gum-pot be geld,with its bottom turned upwards, for a minute right over the boiling-pot. Observe, that whenever the maker is beginning to pour, the assistant stands ready with a thick piece of old carpet, without holes, and sufficiently large to cover the mouth of the boiling-pot should it catch fire during the pouring, which will sometimes happen if the gum-pot is very hot; should the gum-pot fire, it has only to be kept bottom upwards, and it will go out of itself; but if the boiling-pot should catch fire, during the pouring, let the assistant throw the piece of carpet quickly over the blazing pot, holding it down all round the edges; in a few minutes it will be smothered. The moment the maker has emptied the gum-pot, he throws into it half a gallon of turpentine, and with the swish immediately washes it from top to bottom, and instantly empties it into the flat tin jack: he wipes the pot dry, and puts 8 pounds more gum, and sets it upon the furnace; proceeding with this run exactly as with the last, and afterwards with the third run. there will then be 8 gallons of oil and 24 pounds of gum in the boiling-pot, under which keep up a brisk strong fire until a scum or froth rises and covers all the surface of the contents, when it will begin to rise rapidly. Observe, when it rises near the rivets of the handles, carry it from the fire, and set it on the ash-bed, stir it down again, and scatter in the driers by a little at a time; keep stirring, and if the frothy head goes down, put it upon the furnace, and introduce gradually the remainder of the driers, always carrying out the pot when the froth rises near the rivets. In general, if the fire be good, all the time a pot requires to boil, from the time of the last gum being poured in, is about three and a half or four hours; but time is no criterion for beginner to judge by, as it may vary according to the weather, the quality of the oil, the quality of the gum, the driers, or the heat of the fire, &c.; therefore, about the third hour of boiling, try it on a bit of glass, and keep it oiling until it feels strong and stringy between the fingers; it is then boiled sufficiently to carry it on the ash-bed, and to be stirred down until it is cold enough to mix, which will depend much on the weather, varying from half an hour, in dry frosty weather, to one hour in warm summer weather. Previous to beginning to mix, have a sufficient quantity of turpentine ready, fill the pot, and pour in, stirring all the time at the top or surface, as before directed, until there are fifteen gallons, or five tins of oil of turpentine introduced, which will leave it quite thick enough if the gum is good, and has been well run; but if the gum was of a weak quality, and has not been well fused, there ought to be no more than twelve gallons of turpentine mixed, and even that may be too much. Therefore, when twelve gallons of turpentine have been introduced, have a flat saucer at hand, and pour into it a portion of the varnish, and in two or three minutes it will show whether it is too thick; if not sufficiently thin, add a little more turpentine, and strain it off quickly. As soon as the whole is stored away, pour in the turpentine washings, with which the gum-pots have been washed, into the boiling-pot, and with the swish quickly wash down all the varnish from the pot sides; afterwards, with a large piece of woollen rag dipped in pumice-powder, wash and polish every part of the inside of the boiling-pot, performing the same operation on the ladle and stirrers; rinse them with the turpentine washings, and at last rinse them altogether in clean turpentine, which also put to the washings; wipe dry with a clean soft rag the pot, ladle, stirrer, and funnels, and lay the sieve so as to be completely covered with turpentine, which will always keep it from gumming up. The foregoing directions concerning running the gum, and pouring in the oil, and also boiling off and mixing, are, with very little difference, to be observed in the making of all sorts of copal varnishes, except the differences of the quantities of oil, gum, &c., which will be found under the various descriptions by name, which will be hereafter described.
The choice of linseed oil is of peculiar consequence to the varnish-maker. Oil from fine full-grown ripe seed, when viewed in a vial, will appear limpid, pale, and brilliant; it is mellow and sweet to the taste, has very little smell, is specifically lighter than impure oil, and, when clarified, dries quickly and firmly, and does not materially change the colour of the varnish when made, but appears limpid and brilliant.
Copal varnishes for fine paintings, &c. - Fuse 8 pounds of the very cleanest pale African gum copal, and, when completely run fluid, pour in two gallons of hot oil, old measure; let it boil until it will string very strong; and in about fifteen minutes, or while it is yet very hot, pour in three gallons of turpentine, old measure, and got from the top of a cistern. Perhaps, during the mixing, a considerable quantity of the turpentine will escape; but the varnish will be so much the brighter, transparent, and fluid; and will work freer, dry more quickly, and be very solid and durable when dry. After the varnish has been strained, if it is found too thick, before it is quite cold, heat as much turpentine, and mix with it, as will bring it to a proper consistence.
Cabinet varnish - Fuse 7 pounds of very fine African gum copal, and pour in half a gallon of pale clarified oil; in three or four minutes after, if it feel stringy, take it out of doors, or into another building where there is no fire, and mix with it three gallons of turpentine; afterwards strain it, and put it aside for use. This, if properly boiled, will dry in ten minutes;but if too strongly boiled, will not mix at all with the turpentine; and sometimes, when boiled with the turpentine, will mix, and yet refuse to incorporate with any other varnish less boiled than itself; therefore it requires a nicety which is only to be learned from practice. This varnish is chiefly intended for the use of japanners, cabinet-painters, coach-painters, &c.
Best body copal varnish for coach-makers, &c. - This is intended for the body parts of coaches and other similar vehicles, intended for polishing.
Fuse 8 lbs. of fine African gum copal; add two gallons of clarified oil (old measure); boil it very slowly for four or five hours, until quite stringy; mix with three gallons and a half of turpentine; strain off, and pour it into a cistern. As they are too slow in drying, coach-makers, painters, and varnish-makers, have introduced to two pots of the preceding varnish, one made as follows: -
8 lbs. of fine pale gum animé;
2 gallons of clarified oil;
3½ gallons of turpentine.
To be boiled four hours.
Quick drying body copal varnish, for coaches, &c.
(1.) 8 lbs. of the best African copal;
2 gallons of clarified oil;
½ lb. of dried sugar of lead;
3½ gallons of turpentine.
Boiled till stringy, and mixed and strained.
(2.) 8 lbs. of fine gum animé;
2 gallons of clarified oil;
½ of white copperas;
3½ gallons of turpentine.
Boiled as before.
To be mixed and strained while hot into the other pot. These two pots mixed together will dry in six hours in winter, and in four in summer; it is very useful for varnishing old work on dark colours, &c.
Best pale carriage varnish.
(1.) 8 lbs. 2d sorted African copal;
2½ gallons of clarified oil.
Boiled till very stringy.
¼ lb. of dried copperas;
¼ lb. of litharge;
5½ gallons of turpentine.
Strained &c.
(2.) 8 lbs. of 2d sorted gum animé;
2½ gallons of clarified oil;
¼ lb of dried sugar of lead;
¼ lb. of litharge;
5½ gallons of turpentine.
Mix this to the first while hot.
This varnish will dry hard, if well boiled, in four hours in summer, and in six in winter. As the name denotes, it is intended for the varnishing of the wheels, springs, and carriage parts of coaches, chaises, &c.; also, it is that description of varnish which is generally sold to and used by house-painters, decorators, &c.; as from its drying quality and strong gloss, it suits their general purposes well.
Second carriage varnish.
8 lbs. of 2d sorted gum animé;
2 3/4 gallons of fine clarified oil;
5¼ gallons of turpentine;
¼ lb. of litharge;
¼ lb. of dried sugar of lead;
¼ lb. of dried copperas.
Boiled and mixed as before.
Wainscot varnish.
8 lbs. of 2d sorted gum animé;
3 gallons of clarified oil;
¼ lb. of litharge;
¼ lb. of dried sugar of lead;
5½ gallons of turpentine.
To be well boiled until it strings very strong, and then mixed and strained.
Mahogany varnish is made either with the same proportions, with a little darker gum; otherwise it is wainscot varnish, with a small portion of gold size.
Black japan is made by putting into the set-pot 48 pounds of Naples, or any other of the foreign asphaltums, (except the Egyptian.) As soon as it is melted, pour in 10 gallons of raw linseed oil; keep a moderate fire, and fuse 8 pounds of dark gum animé in the gum-pot; mix it with 2 gallons of hot oil, and pour it into the set-pot. Afterwards fuse 10 pounds of dark or sea amber in the 10 gallon iron pot; keep stirring it while fussing; and whenever it appears to be overheated, and rising too high in the pot, lift it from the fire for a few minutes. When it appears completely fused, mix in 2 gallons of hot oil, and pour the mixture into the set-pot; continue the boiling for 3 hours longer, and during that time introduce the same quantity of driers as before directed; draw out the fire, and let it remain until morning; then boil it until it rolls hard, as before directed; leave it to cool, and afterwards mix with turpentine.
Pale amber varnish. - Fuse 6 pounds of fine picked very pale transparent amber in the gum-pot, and pour in 2 gallons of hot clarified oil. Boil it until it strings very strong. Mix with 4 gallons of turpentine. This will be as fine as body copal, will work very free, and flow well upon any work it is applied to; it becomes very hard, and is the most durable of all varnishes; it is very excellent to mix in copal varnishes, to give them a hard and durable quality. Observe; amber varnish will always require a long time before it is ready for polishing.
Best Brunswick black. - In an iron pot, over a slow fire, boil 45 pounds of foreign asphaltum for at least 6 hours; and during the same time boil in another iron pot 6 gallons of oil which has been previously boiled. During the boiling of 6 gallons, introduce 6 pounds of litharge gradually, and boil until it feels stringy between the fingers; then ladle or pour it into the pot containing the boiling asphaltum. Let the mixture boil until, upon trial, it will roll into hard pills; then let it cool, and mix it with 25 gallons of turpentine, or until it is of a proper consistence.
Iron-work black. - Put 48 pounds of foreign asphaltum into an iron pot, and boil for 4 hours. During the first 2 hours, introduce 7 pounds of red lead, 7 pounds of litharge, 3 pounds of dried copperas, and 10 gallons of boiled oil; add 1 eight-pound run of dark gum, with 2 gallons of hot oil. After pouring the oil and gum, continue the boiling two hours, or until it will roll into hard pills like japan. When cool, thin it off with thirty gallons of turpentine, or until it is of a proper consistence. This varnish is intended for blacking the iron-work of coaches and other carriages, &c.
A cheap Brunswick black. - Put 28 pounds of common black pitch, and 28 pounds of common asphaltum made from gas tar, into an iron pot; boil both for 8 or 10 hours, which will evaporate the gas and moisture; let it stand all night, and early next morning, as soon as it boils, put in 8 gallons of boiled oil; then introduce, gradually, 10 pounds of red lead, and 10 pounds of litharge, and boil for 3 hours, or until it will roll very hard. When ready for mixing, introduce 20 gallons of turpentine, or more, until of a proper consistence. This is intended for engineer, founders, ironmongers, &c.; it will dry in half an hour, or less, if properly boiled.
Axioms observed in the making of copal varnishes. - The more minutely the gum is run, or fused, the greater the quantity, and the stronger the produce. The more regular and longer the boiling of the oil and gum together is continued, the more fluid or free the varnish will extend on whatever it is applied to. When the mixture of oil and gum is too suddenly brought to string by too strong a heat, the varnish requires more than its just proportion of turpentine to thin it, whereby its oily and gummy quality is reduced, which renders it less durable; neither will it flow so well in laying on. The greater proportion of oil there is used in varnishes, the less they are liable to crack, because the tougher and softer they are. By increasing the proportion of gum in varnishes, the thicker will be the stratum, the firmer they will set solid, and the quicker they will dry. When varnishes are quite new made, and must be sent out for use before they are of sufficient age, they must always be left thicker than if they were to be kept the proper time. Varnish made from African copal alone possesses the most elasticity and transparency. Too much friers in varnish render it opaque and unfit for delicate colours. Copperas does not combine with varnish, but only hardens it. Sugar of lead does combine with varnish. Turpentine improves by age; and varnish by being kept in a warm place. All copal or oil varnishes require age before they are used.
Concluding observations. - All body varnishes are intended and ought to have 1½ lbs. of gum to each gallon of varnish, when the varnish is strained off, and cold; but as the thinning up, or quantity of turpentine required to bring it to its proper consistence, depends very much upon the degree of boiling the varnish has undergone, therefore, when the gum and oil have not been strongly boiled, it requires less turpentine for that purpose; whereas, when the gum and oil are very strongly boiled together, a pot of 20 gallons will require perhaps 3 gallons above the regular proportionate quantity; and if mixing the turpentine is commenced too soon, and the pot not sufficiently cool, there will be frequently above a gallon and a half of turpentine lost by evaporation.
All carriage, wainscot, and mahogany varnish ought to have fully one pounds of gum for each gallon, when strained and cold; and should one pot require more than its proportion of turpentine, and following pot can easily be left not quite so strongly boiled; then it will require less turpentine to thin it up.
Gold sizes, whether pale or dark, ought to have fully half a pound of good gum copal to each gallon, when it is finished; and the best black japan, to have half a pound of good gum, or upwards, besides the quantity of asphaltum.
Fine mastic, or picture varnish. - Put 5 pounds of fine picked gum mastic into a new four-gallon tin bottle; get ready 2 pounds of glass, bruised as small as barley; wash it several times; afterwards dry it perfectly, and put it into the bottle with 2 gallons of turpentine that has settled some time; put a piece of soft leather under the dung; lay the tin on a sack upon the counter, table, or any thing that stands solid; begin to agitate the tin, smartly rolling it backward and forward, causing the gum, glass, and turpentine, to work as if in a barrel-churn for at least 4 hours, when the varnish may be emptied out into any thing sufficiently clean, and large enough to hold it. If the gum is not all dissolved, return the whole into the bottle, and agitate as before, until all the gum is dissolved; then strain it through fine thin muslin into a clean tin bottle: leave it uncorked, so that the air can get in, but no dust; let it stand for 9 months, at least, before it is used; for the longer it is kept, the tougher it will be, and less liable to chill or bloom. To prevent mastic varnish from chilling, boil one quart of river sand with two ounces of pearl-ashes; afterwards wash the sand three or four times with hot water, straining it each time; put the sand on a soup-plate to dry, in an oven; and when it is of a good heat, pour half a pint of hot sand into each gallon of varnish, and shake it well for five minutes; it will soon settle, and carry down the moisture of the gum and turpentine, which is the general cause of mastic varnish chilling on paintings.
Common mastic varnish. - Put as much gum mastic, unpicked, into the gum-pot as may be required, and to every 2 3/4 pounds of gum pour in 1 gallon of cold turpentine; set the pot over a very moderate fire; and stir it with the stirrer; be careful when the steam of the turpentine rises near the mouth of the pot, to cover it with the carpet, and carry it out of doors, as the vapor is very apt to catch fire. A few minutes' low heat will perfectly dissolve 8 pounds of gum, which will, with 4 gallons of turpentine, produce, when strained, 4½ gallons of varnish; to which add, while yet hot, 5 pints of pale turpentine varnish, which improves the body and hardness of the mastic varnish.
Crystal varnish, may be made either in the varnish-house, drawing-room, or parlor. Procure a bottle of Canada balsam, which can be had at any druggist's; draw out the cork, and set the bottle of balsam at a little distance from the fire, turning it round several times, until the heat has thinned it; then have something that will hold as much as double the quantity of balsam; carry the balsam from the fire, and, while fluid, mix it with the same quantity of good turpentine, and shake them together until they are well incorporated; in a few days the varnish is fit for use, particularly if it is poured into a half-gallon glass or stone bottle, and kept in a gentle warmth. This varnish is used for maps, prints, charts, drawings, paper ornaments, &c.; and when made upon a larger scale, requires only warming the balsam to mix with the turpentine.
White hard spirit-of-wine varnish.. - Put 5 pounds of gum sandarach into a four-gallon tin bottle, with 2 gallons of spirits of wine, 60 over proof, and agitate it until dissolved, exactly as directed for the best mastic varnish, recollecting, if washed glass is used, that it is convenient to dip the bottle containing the gum and spirits into a copperful of hot ware every 10 minutes - the bottle to be immersed only 2 minutes at a time - which will greatly assist the dissolving of the gum; but, above all, be careful to keep a firm hold over the cork of the bottle, otherwise the rarefaction will drive the cork out with the force of a shot , and perhaps set fire to the place. The bottle, every time it is heated, ought to be carried away from the fire; the cork should be eased a little, to allow the rarefied air to escape; then driven tight, and the agitation continued in this manner until all the gum is properly dissolved; which is easily known by having an empty tin can to pour the varnish into, until near the last, which is to be poured into a gallon measure. If the gum is not all dissolved, return the whole into the four-gallon tin, and continue the agitation until it is ready to be strained, when every thing ought to be quite ready, and perfectly cleaned and dry, as oily tins, funnels, strainers, or any thing damp, or even cold weather, will chill and spoil the varnish. After it is strained off, put into the varnish one quart of very pale turpentine varnish, and shake and mix the two well together. Spirit varnishes should be kept well corked; they are fit to use the day after being made.
Brown hard spirit varnish, is made by putting into a bottle 3 pounds of gum sandarach, with 2 pounds of shellac, and 2 gallons of spirits of wine, 60 over proof; proceeding exactly as before directed for the white hard varnish, and agitating it when cold, which requires about 4 hours' time, without any danger of fire; whereas, making any spirit varnish by heat is always attended with danger. No spirit varnish ought to be made either near a fire or by candle light. When this brown, hard is strained, add one quart of turpentine varnish, and shake and mix it well: next day it is fit for use.
The Chinese varnish, comes from a tree which grows in Cochin-China, China, and Siam. It forms the best of all varnishes.
Gold lacker. Put into a clean four-gallon tin, 1 pound of ground turmeric, 1½ ounces of powdered gamboge, 3½ pounds of powdered gum sandarach, 3/4 of a pound of shellac, and 2 gallons of spirits of wine. After being agitated, dissolved, and strained, add pint of turpentine varnish, well mixed.
Red spirit lacker.
2 gallons of spirits of wine;
1 pound of dragon's blood;
3 pounds of Spanish annotto;
3½ pounds of gum sandarach;
2 pints of turpentine.
Made exactly as the yellow gold lacker.
Pale brass lacker.
2 gallons of spirits of wine;
3 ounces of Cape aloes, cut small;
1 pound of fine pale shellac;
1 ounce gamboge, cut small.
No turpentine varnish. Made exactly as before.
But observe, that those who make lackers, frequently want some paler, and some darker, and sometimes inclining more to the particular tint of certain of the component ingredients. Therefore, if a four-ounce vial of a strong solution of each ingredient be prepared, a lacker of any tint can be produced at any time.
Preparation of linseed oil for making varnishes. - Pu t25 gallons of linseed oil into as iron or copper pot that will hold at least 30 gallons; but a fire under, and gradually increase the heat, so that the oil may only simmer, for 2 hours; during that time the greatest part of its moisture evaporates; if any scum arises on the surface, skim it off, and put that aside for interior purposes. Then increase the fire gradually, and sprinkle in, by a little at a time, 3 lbs. of scale litharge, 3 lbs. of good red lead, and 2 lbs. of Turkey umber, all well dried and free from moisture. If any moist driers are added, they will cause the oil to tumefy; and, at the same time, darken it, causing it to look opaque and thick, ropy and clammy, and hindering it from drying and hardening in proper time; besides, it will lie on the working painting like a piece of bladder skin, and be very apt to rise in blisters. As soon as all the driers are added to the oil, keep quietly stirring the driers from the bottom of the pot; otherwise they will burn, which will cause the oil to blacken and thicken before it is boiled enough. Let the fire be so regulated that he oil shall only boil slowly for three hours from the time all the driers were added; if it then ceases to throw up any scum, and emits little or no smoke, it is necessary to test its temperature by a few quill tops or feathers. Dip a quill top in the oil every two minutes, for when the oil is boiled enough, the quill top will crackle or curl up quite burnt; if so, draw out the fire immediately, and let the oil remain in the pot at least from 10 to 23 hours, or longer if convenient, for the dries settle much sooner when the oil is left to cool in the pot, than when it is immediately taken out.
Poppy oil. - Into four pints of pure soft water, put two ounces of foreign white vitriol; warm the water in a clean copper pan, or glazed earthen jar, until the vitriol is dissolved; pour the mixture into a clean glass or stone bottle, large enough to contain three gallons; then add to the solution of vitriol one gallon and a half of poppy oil, cork and agitate the bottle regularly and smartly for at least two hours; then pour out the contents into a wide earthenware dish: leave it at rest for eight days, when the oil will be clear and brilliant on the surface, and may be taken off with a spoon or flat skimmer, and put up in a glass bottle and exposed to the light, which in a few weeks renders the oil exceeding limpid and colorless.
Nut-oil, or oil of walnuts, is extracted by expressions; and that which is extracted without heat, is certainly the most pale, pure, and nutritive seasoning, and retains an exquisite taste of the fruit. That designed for the arts is of inferior quality, and is plentifully imported to us from France; the heat it undergoes in its torrefaction, previous to its expression, disposes it to dry more quickly than that expressed by the cold process; but, at the same time, the heat, though it frees it from its unctuous quality, gives it more color. When it has been extracted by the cold process, it may be prepared in the same way as directed for the poppy oil.
In the above article I have retained the workmen's names - gum, white vitriol, &c., instead of resin, sulphate of zinc, &c.